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Process Development and Process Improvement The key to increasing your profit is to remove the waste from your current processes. We offer a complete line of process improvement programs to increase the operational efficiency of your molding operation. These programs can bring your process ability to a world class operational level. Our services are charged on a pay as you go and not tied to any future cash generated from our efforts.
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Our Mobile Press Process Monitor We use our mobile press process monitor to get a detailed look at your current molding cycle and develop new processes. This system gives you a never before seen look into your molding process and all the variables that affect a quality product. Our engineers assist you in identifying and correcting the molding issues identified. Just thing, you will know if quality problems are the result of press performance, mold condition, material or the operator. We rent and sell complete Mobile Press Process Monitoring Systems for use with or without our engineering assistance.
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Get the Benefits of Our MPPM System in Your Operation We have the following options for you to get the benefits: - We rent the system with an engineer to actually conduct the monitoring at your facility on your presses. This allows you to try the system and also take advantage of the technology on a time and material basis
- We sell custom built systems for your facility
- Lease a system in your facility for a predetermined period of time
The MPPM system is designed to work on any forming or injection machine. Just call or fill out the contact information under the "Contact us" Tab
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Mobile Press Process Monitor
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Take Your Process From an Art to a Science After more than 4 years monitoring compression molding processes from over 30 molding operations. It is clear to us that you can measure process variation and identify problems collected data. Conform your molding operation from an art to a science with our process development services. We used this technology to improve the quality of composite products supplied to a major automobile manufacture, reducing PPM defects and saving over $4.5 million in the first year. As an owner or company manager, you need to take a closer look at this technology.
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Process Improvement - Secondary Operations and Paint Our services do not stop at the molding press. We have over 50 years combined experience in locating processing problems with secondary and painting operations. If you are having system repeatability problems in drilling, routing and bonding applications, we can assist in locating the root cause for the variation and help repair the problem. We also offer assistance on difficult to solve bonding problems such as bond failure and bond read-through. We can also assist with first time yield problems in prime and topcoat applications. High post paint rework can always be minimized by applying some simple principles we have developed over the years. High first time yield is critical to running an efficient molding operation. In most cases, our time proven techniques can quickly reduce your rework and get your paint yields to an acceptable level.
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